NOTE:
For model specific information regarding the rear fork pivot shaft, refer to the appropriate Service
Manual or see a Harley-Davidson dealer.
Brakes: Sportster Models
Inspect brake pads for wear at service maintenance
intervals. If you ride under adverse conditions (steep hills,
heavy traffic, etc.), inspect more frequently. Excessively
worn brake pads can lead to brake failure, which could
result in death or serious injury. (00052a)
1. Refer to Regular Service Intervals: 2005 Sportster Models. Check brake pads and
brake discs for wear at proper intervals.
2. Check the fluid level in the master cylinder reservoirs at regular intervals.
3. If level is low, clean dirt and debris from reservoir cover before removing.
Direct contact of D.O.T. 5 brake fluid with eyes can cause
eye irritation, swelling, and redness. Avoid eye contact. In
case of eye contact flush with large amounts of water and
get medical attention. Swallowing large amounts of D.O.T.
5 brake fluid can cause digestive discomfort. If swallowed,
obtain medical attention. Use in well ventilated area. KEEP
OUT OF REACH OF CHILDREN. (00144a)
4. Add D.O.T. 5 SILICONE HYDRAULIC BRAKE FLUID (Part No. 99902-77) if necessary.
NOTE:
Use only D.O.T. 5 SILICONE HYDRAULIC BRAKE FLUID (Part No. 99902-77) approved for
brake system use and available from a Harley-Davidson dealer.
5. Replace brake rubber components on master cylinders and calipers.
6. Lubricate brake caliper pins at regular intervals.
Always replace brake pads in complete sets for correct
and safe brake operation. Improper brake operation could
result in death or serious injury. (00111a)
Harley-Davidson has provided your new motorcycle with the optimum brake pad friction material
available. It is selected to give the best performance possible under dry, wet and high operating