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KTM
250 EXC-F
2024
Owner's Manual
Page #2
2024 KTM 250 EXC-F Owner's Manual (Page 2 of 168)
Posted March 7, 2024
Model:
2024 KTM 250 EXC-F
Pages: 168
File size: 10 MB
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Page 2
Table of Contents
1 MEANS OF REPRESENTATION
(8)
1.1 Symbols used
(8)
1.2 Formats used
(8)
2 SAFETY ADVICE
(9)
2.1 Use definition – intended use
(9)
2.2 Misuse
(9)
2.3 Safety advice
(9)
2.4 Degrees of risk and symbols
(9)
2.5 Tampering warning
(10)
2.6 Safe operation
(10)
2.7 Protective clothing
(10)
2.8 Work rules
(11)
2.9 Environment
(11)
2.10 Owners Manual
(11)
3 IMPORTANT NOTES
(12)
3.1 Manufacturer warranty, implied warranty
(12)
3.2 Fuel, auxiliary substances
(12)
3.3 Spare parts, technical accessories
(12)
3.4 Service
(12)
3.5 Figures
(12)
3.6 Customer service
(12)
4 VIEW OF VEHICLE
(13)
4.1 View of vehicle, front left (example)
(13)
4.2 View of vehicle, rear right (example)
(14)
5 SERIAL NUMBERS
(15)
5.1 Vehicle identification number
(15)
5.2 Type label
(15)
5.3 Key number
(15)
5.4 Engine number
(15)
5.5 Fork part number
(16)
5.6 Shock absorber article number
(16)
6 CONTROLS
(17)
6.1 Clutch lever
(17)
6.2 Hand brake lever
(17)
6.3 Throttle grip
(17)
6.4 Horn button
(17)
6.5 Light switch
(18)
6.6 Turn signal switch
(18)
6.7 Start button
(18)
6.8 Stop button
(18)
6.9 Combination switch (EXC‑F SIX DAYS)
(19)
6.10 Overview of indicator lamps
(19)
6.11 Opening fuel tank filler cap
(20)
6.12 Closing the fuel tank filler cap
(20)
6.13 Cold start button
(21)
6.14 Idle speed adjusting screw
(21)
6.15 Shift lever
(22)
6.16 Foot brake lever
(22)
6.17 Side stand
(22)
6.18 Steering lock
(23)
6.19 Locking the steering
(23)
6.20 Unlocking the steering
(24)
7 COMBINATION INSTRUMENT
(25)
7.1 Combination instrument overview
(25)
7.2 Activation and test
(25)
7.3 Setting kilometers or miles
(25)
7.4 Setting the combination instrument
(26)
7.5 Setting the clock
(26)
7.6 Viewing the lap time
(27)
7.7 Display mode SPEED (speed)
(28)
7.8 Display mode SPEED/H (operating hours)
(28)
7.9 Setup menu
(28)
7.10 Setting the unit of measurement
(29)
7.11 Display mode SPEED/CLK (time)
(30)
7.12 Setting the clock
(30)
7.13 Display mode SPEED/LAP (lap time)
(30)
7.14 Viewing the lap time
(31)
7.15 Display mode SPEED/ODO (odometer)
(31)
7.16 Display mode SPEED/TR1 (trip master 1)
(32)
7.17 Display mode SPEED/TR2 (trip master 2)
(32)
7.18 Adjusting TR2 (trip master 2)
(32)
7.19 Display mode SPEED/A1 (average speed 1)
(33)
7.20 Display mode SPEED/A2 (average speed 2)
(33)
7.21 Display mode SPEED/S1 (stop watch 1)
(34)
7.22 Display mode SPEED/S2 (stop watch 2)
(34)
7.23 Table of functions
(34)
7.24 Table of conditions and menu activation
(36)
8 PREPARING FOR USE
(37)
8.1 Advice on preparing for first use
(37)
8.2 Running in the engine
(38)
8.3 Starting power of lithium-ion batteries at low temperatures
(39)
8.4 Preparing the vehicle for difficult operating conditions
(39)
8.5 Preparing the vehicle for riding on dry sand
(39)
8.6 Preparing the vehicle for riding on wet sand
(40)
8.7 Preparing the vehicle for riding on wet and muddy circuits
(41)
8.8 Preparing vehicle for high temperatures or slow riding
(41)
8.9 Preparing the vehicle for low temperatures or snow
(41)
9 RIDING INSTRUCTIONS
(42)
9.1 Checks and maintenance measures when preparing for use
(42)
9.2 Starting the vehicle
(42)
9.3 Activating traction control (EXC‑F SIX DAYS)
(43)
9.4 Starting off
(44)
9.5 Quickshifter (EXC‑F SIX DAYS)
(44)
9.6 Activating the quickshifter (EXC‑F SIX DAYS)
(44)
9.7 Shifting, riding
(45)
9.8 Braking
(45)
9.9 Stopping, parking
(46)
9.10 Transporting
(46)
9.11 Refueling
(47)
10 SERVICE SCHEDULE
(49)
10.1 Additional information
(49)
10.2 Service schedule
(49)
11 TUNING THE CHASSIS
(51)
11.1 Checking the basic chassis setting with riders weight
(51)
11.2 Compression damping of the shock absorber
(51)
11.3 Adjusting the low-speed compression damping of the shock absorber
(51)
11.4 Adjusting the high-speed compression damping of the shock absorber
(52)
11.5 Adjusting the rebound damping of the shock absorber
(53)
11.6 Measuring the dimension of the rear wheel unloaded
(53)
11.7 Checking the static sag of the shock absorber
(54)
11.8 Checking the riding sag of the shock absorber
(54)
11.9 Adjusting the spring preload of the shock absorber
(55)
11.10 Adjusting the riding sag
(56)
11.11 Checking the basic setting of the fork
(56)
11.12 Adjusting the compression damping of the fork
(57)
11.13 Adjusting the rebound damping of the fork
(57)
11.14 Handlebar position
(58)
11.15 Adjusting the handlebar position
(59)
12 SERVICE WORK ON THE CHASSIS
(61)
12.1 Raising the motorcycle with the lift stand
(61)
12.2 Removing the motorcycle from the lift stand
(61)
12.3 Bleeding the fork legs
(61)
12.4 Cleaning the dust boots of the fork legs
(62)
12.5 Removing the fork protector
(62)
12.6 Installing the fork protector
(63)
12.7 Removing the frame protector
(63)
12.8 Installing the frame protector
(63)
12.9 Removing the fork legs
(63)
12.10 Installing the fork legs
(64)
12.11 Removing the lower triple clamp
(65)
12.12 Installing the lower triple clamp
(66)
12.13 Checking the steering head bearing play
(68)
12.14 Adjusting the steering head bearing play
(68)
12.15 Lubricating the steering head bearing
(69)
12.16 Removing the front fender
(69)
12.17 Installing the front fender
(70)
12.18 Removing the shock absorber
(71)
12.19 Installing the shock absorber
(72)
12.20 Removing the seat
(73)
12.21 Mounting the seat
(74)
12.22 Removing the air filter box cover
(74)
12.23 Installing the air filter box cover
(75)
12.24 Removing the air filter
(75)
12.25 Installing the air filter
(76)
12.26 Cleaning the air filter and air filter box
(76)
12.27 Preparing air filter box cover for securing
(77)
12.28 Removing the main silencer
(77)
12.29 Installing the main silencer
(78)
12.30 Changing the glass fiber yarn filling in the main silencer
(78)
12.31 Removing the fuel tank
(79)
12.32 Installing the fuel tank
(81)
12.33 Checking for chain dirt accumulation
(82)
12.34 Cleaning the chain
(82)
12.35 Checking the chain tension
(83)
12.36 Adjusting the chain tension
(84)
12.37 Checking the chain, rear sprocket, engine sprocket, and chain guide
(85)
12.38 Checking the frame
(88)
12.39 Checking the link fork
(88)
12.40 Checking the throttle cable routing
(88)
12.41 Checking the rubber grip
(89)
12.42 Programming the quickshifter (EXC‑F SIX DAYS)
(90)
12.43 Adjusting the basic position of the clutch lever
(90)
12.44 Checking/correcting the fluid level of hydraulic clutch
(90)
12.45 Changing the hydraulic clutch fluid
(91)
12.46 Removing the engine guard (EXC‑F SIX DAYS)
(92)
12.47 Installing the engine guard (EXC‑F SIX DAYS)
(93)
13 BRAKE SYSTEM
(94)
13.1 Checking the free travel of the hand brake lever
(94)
13.2 Adjusting the free travel of the handbrake lever
(94)
13.3 Checking the brake discs
(94)
13.4 Checking the front brake fluid level
(95)
13.5 Adding front brake fluid
(96)
13.6 Checking that the brake linings of the front brake are secured
(97)
13.7 Changing the brake linings of the front brake
(98)
13.8 Checking the free travel of foot brake lever
(100)
13.9 Adjusting the basic position of the foot brake lever
(101)
13.10 Checking the rear brake fluid level
(101)
13.11 Adding rear brake fluid
(102)
13.12 Checking that the brake linings of the rear brake are secured
(103)
13.13 Changing the rear brake linings
(104)
14 WHEELS, TIRES
(106)
14.1 Removing the front wheel
(106)
14.2 Installing the front wheel
(107)
14.3 Removing the rear wheel
(107)
14.4 Installing the rear wheel
(108)
14.5 Checking the tire condition
(110)
14.6 Checking tire pressure
(110)
14.7 Checking spoke tension
(111)
15 ELECTRICAL SYSTEM
(112)
15.1 Removing the 12-V battery
(112)
15.2 Installing the 12-V battery
(114)
15.3 Charging the 12-V battery
(115)
15.4 Changing the main fuse
(118)
15.5 Removing the headlight mask with the headlight
(119)
15.6 Installing the headlight mask with the headlight
(119)
15.7 Changing the headlight bulb
(120)
15.8 Checking the headlight setting
(120)
15.9 Adjusting the headlight range
(121)
15.10 Changing the turn signal bulb
(121)
15.11 Changing the combination instrument battery
(122)
15.12 Diagnostics connector
(123)
15.13 OCU
(123)
16 COOLING SYSTEM
(124)
16.1 Cooling system
(124)
16.2 Checking the antifreeze and coolant level
(124)
16.3 Checking the coolant level
(125)
16.4 Draining the coolant
(125)
16.5 Refilling coolant
(126)
16.6 Changing the coolant
(127)
17 TUNING THE ENGINE
(128)
17.1 Checking the play in the throttle cable
(128)
17.2 Adjusting the play in the throttle cable
(128)
17.3 Adjusting the characteristic map of the throttle response
(129)
17.4 Changing the mapping (EXC‑F SIX DAYS)
(130)
17.5 Adjusting the idle speed
(131)
17.6 Teaching the throttle valve position
(132)
17.7 Checking the basic position of the shift lever
(132)
17.8 Adjusting the basic position of the shift lever
(133)
18 SERVICE WORK ON THE ENGINE
(134)
18.1 Changing the fuel screen
(134)
18.2 Checking the engine oil level
(135)
18.3 Changing the engine oil and oil filter, cleaning the oil screens
(135)
18.4 Adding engine oil
(138)
19 CLEANING, CARE
(139)
19.1 Cleaning the motorcycle
(139)
19.2 Checks and maintenance steps for winter operation
(140)
20 STORAGE
(141)
20.1 Storage
(141)
20.2 Preparing for use after storage
(142)
21 TROUBLESHOOTING
(143)
22 BLINK CODE
(145)
23 TECHNICAL SPECIFICATIONS
(147)
23.1 Engine
(147)
23.2 Engine tightening torques
(148)
23.3 Capacities
(150)
23.3.1 Engine oil
(150)
23.3.2 Coolant
(150)
23.3.3 Fuel
(150)
23.4 Chassis
(151)
23.5 Electrical system
(151)
23.6 Tires
(152)
23.7 Fork
(152)
23.8 Shock absorber
(153)
23.9 Chassis tightening torques
(153)
24 SUBSTANCES
(156)
25 AUXILIARY SUBSTANCES
(158)
26 STANDARDS
(160)
27 INDEX OF SPECIAL TERMS
(161)
28 LIST OF ABBREVIATIONS
(162)
29 LIST OF SYMBOLS
(163)
29.1 Yellow and orange symbols
(163)
29.2 Green and blue symbols
(163)
INDEX
(164)
1
(164)
A
(164)
B
(164)
C
(164)
D
(164)
E
(164)
F
(165)
H
(165)
I
(165)
K
(165)
L
(165)
M
(165)
O
(166)
P
(166)
Q
(166)
R
(166)
S
(166)
T
(166)
V
(167)
W
(167)
