9 SERVICE SCHEDULE 24
9.1 Service schedule
S1N S10A S20A S30A
Read out the fault memory using the KTM diagnostics tool. x
• • • •
Check and charge the battery. x
• • •
Check the front brake linings. ( p. 59) • • •
Check the rear brake linings. ( p. 63) • • •
Check the brake discs. ( p. 57) • • •
Check the brake lines for damage and leakage. • • •
Check the rear brake fluid level. ( p. 62) • • •
Check the free travel of the foot brake lever. ( p. 61) • • •
Check the frame and swingarm. x
• • •
Check the swingarm bearing. x
•
Check the shock absorber linkage. x
• • •
Conduct a minor fork service. x
• • •
Conduct a major fork service. x
•
Check the tire condition. ( p. 67) • • • •
Check the tire air pressure. ( p. 68) • • • •
Check the wheel bearing for play. x
• • •
Check the wheel hubs. x
• • •
Check the rim run-out. x
• • • •
Check the spoke tension. ( p. 68) • • • •
Check the chain, rear sprocket, engine sprocket and chain guide. ( p. 52) • • •
Check the chain tension. ( p. 51) • • • •
Grease all moving parts (e.g., hand lever, chain, ...) and check for smooth operation. x
• • •
Check/rectify the fluid level of the hydraulic clutch. ( p. 56) • • •
Check the front brake fluid level. ( p. 58) • • •
Check the free travel of the hand brake lever. ( p. 57) • • •
Check the steering head bearing play. ( p. 39) • • • •
Check the valve clearance. x
• •
Check the clutch. x
•
Change the shaft seal rings of the water pump. x
•
Change the engine oil and oil filter, clean the oil screen. x ( p. 78)
• • • •
Check all hoses (e. g. fuel, cooling, bleeding, drainage) and sleeves for tearing, leaks and
incorrect routing. x
• • • •
Check the antifreeze and coolant level. ( p. 72) • • • •
Check the cables for damage and routing without sharp bends. x
• • •
Check that the throttle cables are undamaged, routed without sharp bends and set correctly. • • • •
Clean the air filter and air filter box. x ( p. 46)
• • •
Change the glass fiber yarn filling of the main silencer. x ( p. 47)
•
Check the screws and nuts for tightness. x
• • • •
Change the fuel screen. x ( p. 77)
• • • •
Check the fuel pressure. x
• • •
Check the idle. x
• • • •
Final check: Check the vehicle for roadworthiness and take a test ride. • • • •
Read out the fault memory using the KTM diagnostics tool after a test ride. x
• • • •
Make the service entry in KTM DEALER.NET and in the service record. x
• • • •
S1N: Once after 1 operating hour - corresponds to about 7 liters of fuel (1.8 US gal)
S10A: Every 10 operating hours - corresponds to about 70 liters of fuel (18.5 US gal) / after every race
S20A: Every 20 operating hours - corresponds to about 140 liters of fuel (37 US gal)
S30A: Every 30 operating hours - corresponds to about 210 liters of fuel (55.5 US gal)
