Manual Description
Put matchmarks on gears and pressure rings so that they can be reinstalled in their original positions from which they are removed. If any damaged part is evident, replace ring gear and drive pinion as a set (hypoid gear set). Clean the disassembled parts in suitable solvent and blow dry with compressed air.
End play of friction disc and friction plate can be calculated by using following equation and should be adjusted within following range. Adjustment can be made by selecting friction disc having two different thicknesses. Measure the length of differential case contact surface to back side of side gear.
Place the differential carrier, with side bearings and bearing races installed, into the final drive housing. Use Tool to place original carrier side bearing adjusting shims on the carrier end, opposite the ring gear. Install the side bearing caps in their correct locations using the matchmarks made during removal, and tighten the bearing cap bolts to specification.
Manual Cover
General