Manual Description
Align the radiator upper clip with the radiator core connection, then insert the radiator upper clip straight into the radiator core G connections until a click is heard. After connecting the radiator upper clip, use the following method to make sure it is fully connected. After installing water pump, connect hose and clamp securely, then check for leaks using radiator cap tester.
Insert the stopper pin into the tensioner body hole to hold the lever and keep the stopper tab released. Insert the plunger into the tensioner body by pressing the timing chain slack guide. Keep the slack guide pressed and hold the plunger in by pushing the stopper pin deeper through the lever and into the tensioner body hole.
Remove dust and foreign material completely from backside of chain tensioner and from installation area of rear timing chain case. Turn the crankshaft pulley approximately 20° clockwise so that the timing chain on the timing chain tensioner side is loose. After starting engine, let idle for three minutes, then rev engine up to 3,000 rpm under no load to purge air from the high-pressure chamber of the chain tensioner.
Manual Cover
General