Manual Description
Apply sealant to the mating surface and bolts of front case cover, then attach it to the front case. When replacing cross shaft, outer shift lever or outer shift lever lock pin, replace them as a set. Apply sealant to plug and install it into front case using a soft hammer, as shown.
Install mainshaft on center case by tapping lightly using a soft hammer, as shown. Put drive chain onto the front drive sprocket and front drive shaft, and then put them in center case. These needle bearings can be installed more easily if front drive sprocket is rotated while installing them.
Install baulk ring, then install clutch gear and mainshaft rear bearing using a drift, as shown. Apply sealant to mating surface of center case then attach to front case and tighten bolts. Apply sealant to mating surface of rear case then attach it to center case and tighten bolts.
Manual Cover
General